We specialize in providing OEM, ODM, sample customization, design customization and all-round customization services for corn starch molded dinner plates. As a certified degradable tableware manufacturer by the China Plastics Processing Industry Association, we have a complete quality management system and rich customization experience.

Detailed Explanation of Customization Process

1. Design Submission and Technical Evaluation

The client is required to provide complete design drawings or physical samples. Our technical team will complete the feasibility assessment within 3 working days, which includes:

• Analysis of structural rationality
• Evaluation of production process feasibility
• Analysis of material applicability
• Preliminary cost calculation

According to the requirements of GB 18006.3-2020 standard, we will assess the compliance of the product design to ensure that the final product meets the national standards for degradable tableware.

2. Customization Plan Determination

Have an in-depth discussion with the client and determine the following customization elements:

• Size Specifications: Customized plates with diameters ranging from 15 to 30 cm, based on client requirements
• Thickness Control: 0.8 - 1.5 mm, with an error control of ±0.1 mm
• Color Customization: Using food-grade colorants, in accordance with GB 9685-2016 standards
• Logo Printing: Using food-grade inks, in compliance with FDA 21 CFR 175.300 requirements
• Special Features: Anti-slip design, reinforced structure, etc.

3. Sample Development Phase

Sample production cycle: 7-15 working days

Cost explanation: Sample fee is charged based on complexity. It will be refunded after the large-scale order is placed.

Sample quantity: 3-5 sets of samples will be provided for testing and evaluation.

4. Mold Manufacturing Phase

After the customer confirms the sample, the mold manufacturing stage begins:

• Mold Materials: High-quality mold steels such as P20 and 718 are selected
• Production Cycle: 20-35 working days
• Mold Lifespan: Ensure a service life of over 500,000 cycles
• Quality Inspection: Precision is tested using a three-coordinate measuring instrument

5. Pilot Production and Quality Verification

After the mold is completed, a pilot production is carried out:

• Small-scale pilot production: 500 - 1000 pieces
• Comprehensive quality inspection:
  • Dimension accuracy test
  • Load-bearing performance test (≥ 2.5kg)
  • Temperature resistance performance verification (-20℃ to 120℃)
  • Preliminary degradation performance test

6. Batch Production

Production commences after passing quality verification:

• Daily production capacity: 50,000 - 80,000 pieces
• Quality control: Full-process SPC statistical process control
• Environmental control: Production in a 10,000-level clean workshop

7. Quality Assurance System

We strictly adhere to the ISO9001 quality management system to ensure product quality:

• Raw material inspection: Testing of each batch of corn starch raw materials
• Process inspection: Hourly patrol inspection system
• Finished product inspection: Full inspection + sampling inspection
• Certification guarantee: Certified by OK compost INDUSTRIAL certification

8. Delivery and Services

• Delivery period: 15-25 days after order confirmation
• Packaging method: Environmentally friendly packaging, in accordance with customer requirements
• Logistics delivery: 48 hours delivery to major cities across the country

Detailed Customization Guide

Clarify Product Requirements

Before customization, please clearly define the following elements:

1. Product Usage: Catering delivery, supermarket retail, specific events, etc.
2. Usage Scenarios: Cold food, hot food, microwave use, etc.
3. Performance Requirements: Load-bearing capacity, temperature resistance, leak prevention and other special requirements.
4. Appearance Requirements: Color, texture, logo position, etc.
5. Certification Requirements: Certification requirements for specific countries or regions.

Material Selection Suggestions

Based on the usage requirements, the recommended material ratios are as follows:

• Standard Model: Corn starch 70% + PLA 25% + Additives 5%
• Strengthened Model: Corn starch 65% + PLA 25% + Nanocellulose 10%
• Economy Model: Corn starch 75% + PLA 20% + Additives 5%

Design Support Services

We offer professional design support:

• Free 3D modeling service
• Structural optimization suggestions
• Cost optimization plans
• Rapid prototyping of samples

Quality Inspection Standards

The customized products must pass the following tests:

Physical Performance Testing

• Dimension Accuracy: ±0.2mm
• Load-bearing Strength: ≥2.5kg
• Drop Test: No damage at a height of 1m

Safety Performance Testing

• Heavy metal migration: Compliant with GB 31604.1-2015
• Bisphenol A detection: Not detected
• Microbial indicators: Total number of colonies < 100 CFU/g

Performance Testing

• Temperature Resistance Test: -20℃ to 120℃
• Leakage Prevention Test: No leakage within 30 minutes
• Microwave Test: No deformation at 800W for 3 minutes

Production Cycle Explanation

• Sample stage: 7 - 15 working days
• Mold production: 20 - 35 working days
• Batch production: 15 - 25 working days
• Expedited service: Expedited service is available, with the cycle shortened by 30%

Minimum Order Quantity

The minimum order quantity is set differently for various products:

• Standard products: 5,000 pieces
• Custom designs: 10,000 pieces
• Special specifications: 20,000 pieces

Our Advantages

Professional Technical Team

• 15 engineers with over 10 years of industry experience
• 8 professional design personnel
• 12 quality control personnel

Production Equipment

• 20 fully automatic injection molding machines
• 8 precision mold processing equipment
• 5,000 square meters of Class 10,000 clean workshop

Certification Qualifications

• ISO9001 Quality Management System Certification
• ISO14001 Environmental Management System Certification
• OK compost INDUSTRIAL Certification
• FDA Food Contact Materials Certification

Service Commitment

1. Quality Assurance: Product pass rate ≥ 99%
2. Delivery Guarantee: On-time delivery rate ≥ 98%
3. Service Guarantee: 24-hour technical response
4. After-sales Guarantee: Quality issues warrant unconditional return or replacement

Please feel free to contact us for more details on customization. We will offer you a professional and comprehensive customized solution.